Pallet Jack Buyers Guide: Tips on Buying New & Used Pallet Jacks

Pallet jacks are a staple in warehouses, distribution centers, and many retail environments, making it easier to move heavy pallets of goods with minimal effort. Whether you’re just starting out in the business or looking to upgrade your existing equipment, understanding the basics of buying a pallet jack is crucial. In this guide, we’ll cover the key factors to consider when buying both new and used pallet jacks, ensuring you make an informed decision.

Understanding the Types of Pallet Jacks

Before jumping into the buying process, it’s important to know what types of pallet jacks are available. Each type has its unique features and is suited to different tasks.

Manual Pallet Jacks

Manual pallet jacks are the most common type used in smaller operations. They require the user to pump a handle to lift the load, and the pallet is then pushed or pulled by the operator.

• Best for: Small to medium-sized warehouses or environments with occasional pallet movement.
• Capacity: Usually between 3,000 and 5,500 pounds.
• Cost: Generally affordable, ranging from $300 to $1,000.

Electric Pallet Jacks

Electric pallet jacks are powered by batteries, which make them ideal for moving heavier loads or working over longer distances without putting too much strain on the operator.

• Best for: Larger warehouses, especially where heavy pallets need to be moved quickly and frequently.
• Capacity: Often between 3,000 and 6,000 pounds.
• Cost: Typically more expensive, with prices ranging from $3,000 to $8,000.

High-Lift Pallet Jacks

These jacks offer an extended lifting height, making it easier to stack pallets or raise them to higher shelves.

• Best for: Operations that require frequent stacking or reaching high shelves.
• Capacity: Around 2,000 to 5,000 pounds.
• Cost: Usually higher due to the added lifting capability.

Rough Terrain Pallet Jacks

Designed for outdoor environments or uneven surfaces, these models have sturdy wheels to handle rough terrain.

• Best for: construction sites, farms, or outdoor warehouses.
• Capacity: Typically between 3,000 and 5,500 pounds.
• Cost: Can be a bit more expensive due to their specialized design.

What to Look for When Buying a New Pallet Jack

Weight Capacity

The most important factor when choosing a pallet jack is its weight capacity. It’s essential to select a model that can handle the maximum weight of your typical load. Overloading a pallet jack can damage the machine and may lead to accidents. Most pallet jacks have capacities ranging from 3,000 to 5,500 pounds, but some models can handle heavier loads.

Fork Length and Width

The length and width of the forks should match the size of the pallets you’ll be handling. Most standard pallet jacks have forks that are 48 inches long, but you can find models with longer or shorter forks depending on your needs. Wider forks can be more stable for larger or heavier pallets.

Maneuverability

A good pallet jack should be easy to maneuver. Look for one with an ergonomic handle and smooth steering, especially if you’ll be operating it in tight spaces. The size and configuration of the wheels also affect maneuverability, so make sure the wheels are sturdy and rotate smoothly.

Durability and Construction

Quality construction is key to ensuring that your pallet jack lasts. Most new pallet jacks are made from steel or high-quality alloys to resist wear and tear. If you’re in a harsh environment (like a wet or corrosive area), consider a pallet jack with a rust-resistant coating.

Battery Life (Electric Models)

If you’re buying an electric pallet jack, make sure the battery can handle a full workday’s worth of operation. Battery life can vary, so choose one that matches your working hours. Most electric models have rechargeable batteries that are easy to replace.

Price

New pallet jacks can range in price from $300 for basic manual models to over $8,000 for advanced electric models. Be sure to balance your budget with the features you need. For businesses on a tight budget, manual pallet jacks offer an affordable solution, while electric models provide greater convenience for high-volume tasks.

Buying Used Pallet Jacks: What to Watch Out For

Purchasing a used pallet jack can save you money, but it requires careful inspection. Here’s what to look for when considering a used model.

Check for Wear and Tear

Inspect the pallet jack for any visible signs of damage, such as cracks in the frame, rust, or worn-out wheels. A little surface rust is common, but extensive corrosion could affect the jack’s performance. Also, check for any bending or cracking of the forks or hydraulic system, which could be a safety risk.

Test the Hydraulic System

The hydraulic system is the heart of a manual pallet jack. It should lift and lower smoothly without any jerking or resistance. Check for leaks, as a leaking hydraulic system could require costly repairs. If the jack is electric, test the motor to ensure it runs smoothly.

Inspect the Wheels

Check the wheels for damage or excessive wear. If the wheels are uneven or cracked, it could affect the pallet jack’s stability. The wheels should turn smoothly and not make any grinding noises. Make sure they are the right size and material for your floor type.

Consider the Price

Used pallet jacks are generally priced between 40 and 60% of the cost of a new one, depending on their condition. Be sure to compare prices from various sellers to ensure you’re getting a fair deal. Avoid deals that seem too good to be true, as they may come with hidden problems.

Check for Warranty

Some sellers offer limited warranties or return policies for used pallet jacks, which can offer peace of mind. If available, check the details of the warranty to ensure you’re covered in case something goes wrong shortly after purchase.

Refurbished Options

If you want a near-new product at a lower price, consider buying a refurbished pallet jack. These are typically inspected, repaired, and tested to meet the original manufacturer’s standards, making them a reliable choice.

New vs. Used: Which Is Right for You?

When to Buy New

• If your business requires specific features like electric operation or a high lifting capacity,
• If you need reliability and a warranty for peace of mind.
• If you operate in an environment with strict safety standards,
• If you plan to use the pallet jack regularly and need a durable, long-lasting machine.

When to Buy Used

• If you’re on a tight budget, the pallet jack will be used less frequently.
• If you’re able to inspect and test the jack thoroughly before purchasing.
• If you don’t mind doing minor repairs or maintenance on an older model.

Conclusion

When it comes to buying a pallet jack, the choice between new and used depends on your budget, the nature of your business, and the tasks at hand. New palletjacks provide the latest features and warranty protection, while used models can offer significant savings if carefully inspected. Whichever route you choose, make sure to consider key factors like weight capacity, durability, and maneuverability to ensure you’re investing in a pallet jack that will serve you well for years to come.